Anhui Banghao Optoelectronic Technology Co., Ltd
We are a high-tech enterprise specializing in the R&D, production and sale of intelligent color sorters.
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Nuts color sorter processing machine CCD Optical Nuts Color Sorter Machine
Product Description
We are consistently engaged in exporting and supplying the best nuts color sorter machine. We will continuously expand application area for products,and finally strive to be a world top high-tech company.
Our automatic nuts CCD color sorter machine is widely used for nuts peanuts, groundnuts, walnuts, almonds, hazelnuts, cashew ,pistachio nut, etc. Applications sorting, mainly be used to improve nuts quality after nuts cracking, sizing, shelling, etc. Previous processing automatic machines.
Technical Parameters
| Model | 6SXZ-68L | 6SXZ-68L | 6SXZ-136L | 6SXZ-272L |
| Output | <600kg/h | <1000kg/h | <1200kg/h | <2400kg/h |
| Carry over Rate(Bad:Good) | 12.5:1 | 12.5:1 | 12.5:1 | 12.5:1 |
| Sorting Accuracy | ≥99.9% | ≥99.9% | ≥99.9% | ≥99.9% |
| Voltage(V/Hz) | 220V 50HZ | 220V 50HZ | 220V 50HZ | 220V 50HZ |
| Power Supply(Kw) | 0.7-1.0 | 1.5-2.0 | 1.5-1.8 | 2.5-3.0 |
| Pressure(Mpa) | 0.4-0.6 | 0.4-0.6 | 0.5-0.7 | 0.6-0.8 |
| Air Consumption(L/min) | <500 | <600 | <1000 | <2000 |
| Weight | 310kg | 550kg | 490kg | 920kg |
| Dimension | 2051*1240*1762mm | 3200*2020*810mm | 2037*1540*1550mm | 1922*2430*1349mm |
Examples of Sorting
Product Advantages
1. Linear array CCD adopt full-color sorting technique, high resolution for full color, high speed sorting recognition is more exquisite.
2. Blend in shape recognition technique,more precise to make a grade to the rice and grain.
3. Visible full color light spectral distribution, free to adjust the spectral region
4. It can be suitable to sort a variety of grains, industrial products, other particles and sheet material through choose different sloping chute.
5. High resolution imaging technology,take the pictures to collect the images of sorted products,it can be defined sorting for thousands of materials and 100,000 colors, truly achieve wide use color sorting.
6. Each group can independently and simultaneously process multi-tasking and multi-mode color sorting,multi, anti-election and multi-color simultaneously.
7. High Brightness,long-life LED light can satisfy to different products and color,and needn't to change LED light.
8. Powerful software platform, easy to lear and know, simple to operate.
Working Principle
According to the difference in the color of the material, the equipment that automatically sorts the different-colored particles in the granular material.
Mounting Dimensions
Color Sorter Problems Solutions
The equipment involves an automatic fault detection and alarm function, and the fault parts will be indicated
by an indicator light or shown by a color display. Users can usually solve the problem by themselves.
| Faults | Causes | Solutions |
| Air leakage of solenoid valves | Foreign matters found in valves | Blow air into the valve in a reverse direction for repeatedly test |
| Wear of valve components | Replace worn parts | |
| Solenoid valves fail to work | Poor contact of valve wires | Re-plug or repair poor contact parts to enable good contact |
| Damaged control circuit boards | Replace control circuit control boards | |
| An inadequate amount of air injection for solenoid valves | Solenoid valves are not switched to the assigned location | Re-adjust or replace solenoid valves |
| Air pressure is too low | Check the pressure gauge and corresponding air piping
| |
| Rice leaps on rice channels | The water content in rice is excessively high | Dry the rice for re-sorting |
| Ashes on rice channels cake | Clean the rice channel with a piece of soft cloth | |
| Scratches occur on rice channels | Replace rice channels with new ones | |
| Frequent action of color sorting indicator lights and electromagnetic valves (fluorescent lamps) | Fluorescent lights are burn out | Replace fluorescent lamps with new ones |
| Color sorting modes are not set correctly | Set color sorting modes correctly | |
| Damaged power supplies for fluorescent lamps | Replace power supplies | |
| Background plates get stuck | Restore stuck boards | |
| Rice sorting waves are not correctly set | Re-adjust background plates | |
| Fluorescent lamps are not lightened | Re-lighten fluorescent lamps | |
| Circuit fault reminders appear | Circuit fault | Please contact us |
| Poor rice sorting results on channels at both sides | Fluorescent lamps are black at both ends | Replace fluorescent |
| The equipment don’t work at all | Sensitivity is too low | Adjust sensitivity |
| Background plates are improperly adjusted | Adjust background plates
| |
| Sorted grains are increasingly inferior ones during a certain period | Dust accumulates on glass plates in the sorting chamber | Wipe off dust with a clean piece of cloth |
| Parameters of sensitivity and background plates change | Re-set parameters | |
| Rice channels are unheated | Check the heating system | |
| Dust wipers are damaged and aged | Replace dust wipers | |
| Poor sorting results on a single side of the system | Poor cleaning results due to inappropriate action of rod less cylinders | Adjust the wiping speed of dust wipers |
| Color Sorters often shut down | Excessively high sensitivity; re-adjust the sensitivity | Background plates (or wave forms) are not adjusted properly |
| Re-adjust Background plates | Excessively high content of yellow grains | |
| Reduce output | Inadequate air supply pressure | |
| Check the air pressure and air passage to find out they are proper; re-adjust the air passage | Protection of air pressure often occurs | |
| Try to make pipes unblocked | clean or replace relative filter elements |
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